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    We provide solutions to your ideas.

     

    Discover TAPS Solutions – a place where innovation meets quality. Our design team, supported by qualified technologists, and in-house research laboratory are prepared to meet your challenges.
    In terms of production, we specialize in comprehensive aluminum and steel processing, offering services from the design and production preparation phase through cutting, welding, grinding, CNC machining, powder coating and professional assembly. Additionally, we have a sewing and cutting department, an upholstery shop, a foam workshop, and modern facilities for machining composites and plastics using CNC machines.

    About

    About us

    TAPS Solutions is an industrial company that has been providing manufacturing services for over 30 years. We implement projects from concept to final product, as well as individual, dedicated production processes.
    With approximately 3,800 square meters of production and warehouse space, we can fulfill a wide variety of orders.
    Our modern equipment includes press brakes with various parameters, a robotic arm, CNC machine tools, and lasers for cutting sheet metal and profiles, as well as TIG and MAG welding machines. Our metalworking facilities are complemented by a metalworking shop and powder coating facility.
    The production department comprises a separate section: the sewing and cutting room, the gluing room, and the upholstery room. Here, we produce textile items, synthetic and natural leather items, and items made from a combination of various materials.
    Additionally, we have a composite processing department at our clients' disposal, equipped with a membrane press, a pneumatic press, a thermoforming machine, and full equipment and technological readiness, which allows us to perform a wide range of work in the field of composite preparation and processing.

    Our own design and technology department and laboratory allow us to support our clients by providing design services, technological and validation support, and by testing their products in our laboratory.

    We invite you to read the detailed descriptions of our services and contact us.

    usługi produkcyjne

    PRODUCTION SERVICES

    ALUMINUM WELDING

    methods:                                        MIG-131

                                                                 TIG-141

    material thickness:                        1-6 mm

    number of devices:                                   7

    standards met:                            EN 15085

                                                             EN 13920

    Welding of aluminum structures and elements while maintaining high-quality welds.

     

    We develop our own tooling to ensure production repeatability.

     

    We also produce small series.

     

    The standard of finishing of joints and details is determined individually.

    STEEL WELDING

    methods:                                        MIG-131

                                                              MAG-135

                                                                 TIG-141

    material thickness:                        1-6 mm

    number of devices:                                 12

    standards met:                            EN 15085

                                                             EN 13920

    Welding of steel structures and elements while maintaining

    high-quality welds.

     

    We develop our own tooling to ensure consistent production. We also produce small batches.

     

    The standard of finishing of joints and details is determined individually.

    POWDER COATING

    equipment:                  painting chamber

                                                    firing furnace

                                                                     dryer

                                                     spray washer

    materials:                                   aluminum

                                                                      steel

    max. dimensions: 3500x1300x2000mm

    max. load weight:                          1000 kg

    beam load capacity:            up to 200 kg

    temperature:                           up to 220°C

    types of varnishes:                    polyester

                                                                   epoxy

                                           other, individually

    Professional masking is possible according to the customer's guidelines.

    Coating thicknesses determined and measured in accordance with ISO 2808.

    At the customer's request, as part of our quality control, we also carry out tests in accordance with ISO 2409 (adhesion) and gloss measurements in accordance with ISO 2813.

     

    LASER CUTTING OF SHEET METAL AND PROFILES

     

    laser power:                                       2.2 kW

    working area:                     1500×3000 mm

     

    We cut aluminum and stainless steel in thicknesses from 0.5 to 5 mm.

    Non-alloy steel from 0.5 to 10 mm.

     

    We cut steel, stainless steel, aluminum and other flat metals - upon request.

     

    We cut and burn elements from profiles
    and pipes with
    a maximum length of 6000 mm 
    and a maximum diameter of 180mm .

     

     

    BENDING ON PRESS BRAKES

    press brakes:                        Safan Darley

    number of devices:                                   2

    press I:                       35 tons of pressure

    max. bending length:                 1200 mm

    press II:                    100 tons of pressure

    max. bending length:                3000 mm

    thickness range:                     0.5 - 12 mm

     

    These devices enable the bending of sheet metal elements of various thicknesses and lengths, achieving high precision and repeatability. They enable the implementation of short
    and long series.

    LOCKSMITH WORKING

    conventional lathes:                        2 pcs.

    max. turning diameter:                330 mm

    conventional milling machines:    2 pcs.

    working area:              950x400x420 mm

    bench drills:                                      3 pcs.

    operations:                                     drilling

                                         threading M3–M16

                          (incl. the Flowdrill method)

                                                                turning

                                                                 milling

                                                           deburring

         

    Precision machining of metal parts, preparation of holes, threads and construction details with precision
    and repeatability of dimensions.

    THERMOPLASTIC FORMING

    composite forming presses

    membrane: max.          3400x1400 mm

    pneumatic:               min. 100x100 mm

                                   max. 500x1000 mm

     

    thermoforming machine

    working area:        up to 1200x2000 mm

     

     

    Production of thermosetting composites and thermoforming of thermoplastic sheets.

    For production, we use molds produced ourselves or made by external, proven suppliers.

     

    It is possible to produce elements from flame-retardant materials.

     

    CNC MACHINING
    AND THE ROBOT ARM

    CNC machine:                       Sentinel 1525

    power:                                           8 – 9.6 kW

    working area:                            X: 1500 mm

                                                        Y: 2500 mm

                                                          Z: 500 mm

    industrial robot:                                FANUC

    number of machining axes:                      6

    arm repeatability:                       ± 0.06 mm

    materials:                                         plastics

                                                       composites

                  wood and wood-based materials

    operations:                                        milling

                                                                   drilling


    The devices enable the machining of plastics and non-metallic materials.

    The technology ensures high precision and repeatability. The ability to machine in 6 axes significantly accelerates and automates the production process.

    PRODUCTION OF UPHOLSTERED ELEMENTS

    Specialized departments:

    gluing shop: specialized gluing
    and technologies for joining different materials under controlled conditions

    foam plant: production of upholstery foams, also meeting specific requirements (e.g. flame retardant)

    support our upholstery shop in the production of upholstered elements.

    In cooperation with the other departments mentioned above, we produce upholstered elements that meet the most sophisticated customer requests.

      

    SEWING AND CUTTING

    The sewing room has heavy-duty (triple feed) and medium-duty (double feed) sewing machines, as well as overlocks, a two-needle machine and pole machines .

     

    Cutting is performed by a CO2 laser
    and 3 vertical knives .

     

    An experienced team cuts and sews elements from natural and synthetic leather and fabrics,
    and from a combination of fabrics and leather.

    We also sew heavy and thick fabrics.

    INSTALLATION

    Comprehensive partial or complete assembly. Service based on the customer's technical documentation, along with technological and quality supervision .

     

    Workstations with full dedicated equipment (e.g. electric screwdrivers, power drills, riveters, specialized wrenches, measuring tools).

     

    Constant support from technologists and process monitoring allows us to maintain high assembly standards in terms of accuracy and repeatability, 
    and compliance with technical documentation.

    Gallery

    GALLERY

    Contact

    CONTACT US

    Please contact us using the form:

    TAPS Railway Solutions Spółka z o. o. (formerly TAPS – Maciej Kowalski)

     

    Correspondence and deliveries address:

    Borowa 4

    94-247 Lodz, Poland

    e-mail: oferty@taps.com.pl

    phone: +48 (42) 633 86 01

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